A control system manages, commands, directs or regulates the behavior of other devices or systems using control loops. It can range from a single home heating controller using a thermostat controlling a domestic boiler to large Industrial control systems which are used for controlling processes or machines.
A control loop is the fundamental building block of industrial control systems. It consists of all the physical components and control functions necessary to adjust the value of a measured process variable (PV) to equal the value of a desired set-point (SP). It includes the process sensor, the controller function, and the final control element (FCE) which are all required for automatic control.
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A control system is a type of computer system that manages, commands and directs other devices or systems. There are open and closed loop control systems. They usually take an input, process it and get an output.
In a simple traffic light the input is a timer, which decides what lights are turned on. More complicated versions sometimes include induction sensors detecting the metal of the cars moving on the street. This allows for more dynamic timing, so that for example pedestrians don’t have to wait when there are no cars. Another use of such sensors is to control traffic lights for emergency situations, e.g. to turn green when firetrucks approach.
The Global Positioning System (GPS) is a satellite-based navigation system made up of a network of 24 satellites placed into orbit. The position of a user is calculated by measuring the distance to three/four satellites, taking the point of intersection in a process called trilateration. In order for this to work, each satellite carries an atomic clock so that the distance between the GPS receiver and the GPS satellite can be calculated through exact time differences.
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Automatic doors consist of a sensor that constantly checks if a person is in front of the door. If there is, an actuator, which in this case usually is a motor, opens the door. Sensors can be motion or pressure based.
The control system compares the actual state(e.g. temperature) with the target state and then takes necessary actions. The control system is also programmable and might include time schedules, setpoints, controllers, logic, timers, trend logs, and alarms.
A taxi meter calculates the passenger fare in taxis usually based on waiting time and distance travelled.
The control system in an elevator takes inputs from the various buttons (direction, floor, hold door), and position sensors and gives different outputs. Outputs are the display of the current floor, direction and control of the door and motors that lift the car up or down.
The microcontrollers in a washing machine just get inputs from the user ( by pressing buttons/switches) about how long it washes, the washing temperature and speed and then brings this into action, by controlling motors, etc. In addition it offers predefined programs for washing.
A control system that is in charge of keeping a specific process’ output within a desired range. It usually takes different inputs for this. Process control is used in the industry allowing mass production of consistent products like chemicals, paper production, oil refining, power plants and other. Process control also enables automation, requiring less staff. Control is usually based on feedback loops.
A device driver is an interface between the Operating System and a hardware device. Inputs are calls by a program. The driver then translates this for the device and gets data back.These driver then presents these data to the program.
Infrared sensors can detect objects in front of it. If the robot senses an object it processes these data and moves away in a different direction. It has a specific algorithm each time it receives something from the sensors.
The following are some sensors with explanation and example uses:
- Heat: measures temperature, e.g. central heating, fire alarm
- Humidity: measures water vapour in the air, e.g. greenhouses, swimming pool halls
- Infra-red: measures radiation, e.g. security alarm systems
- Light: brightness, e.g. security lights
- pH: acidity levels, e.g. environmental monitoring
- Pressure: force applied on the sensor, e.g. automatic doors, alarm systems
- Smoke: particles in the air, e.g. fire alarm
- Sound: sound pressure level, e.g. noise pollution monitoring, voice controlled systems, alarm systems
- Tilt: angle of tilt, e.g. aircrafts, alarm systems installed in windows
- Touch: more sensitive than pressure/detects contact, e.g. robots
Actuators give a system an output form. A few examples include:
- LED/light bulb: creates light, e.g. display of information
- Heater: increases temperature, e.g. central heating
- Cooling unit: decreases temperature, e.g. central heating, AC
- Motor: spins things around, e.g. robots, washing machines, elevator
- Pump: pushes air/water through pipes, e.g water cleaning system, process control
- Buzzer/bell/siren: creates (loud) noises, e.g. fire alarm
Control systems can be open loop or closed loop.
Open loop systems will just consider the input and then keep repeating the same task given the input, e.g. a microwave heats for a given time period without actually checking the temperature of the food.
Wojtek says you should just think of open systems as "just pushing a button".
Closed loop systems on the other hand will also take into account other factors, including the output itself. For example a water tank control system that keeps water levels constant will constantly adjust its output (opening or closing a valve) depending on the input it gets from water level sensors.
- Discuss a range of control systems.